Rivet Size Calculator
Result
Required Grip Range max 0.313 in (use grip that includes 0.250 in)
Nominal Rivet Length 0.531 in
Head Formation Material ≈ 0.281 in
Calculate rivet grip length and nominal length for blind (pop) rivets.
Formula
Grip = material thickness; Rivet length = grip + 1.5 × diameter
- Grip range: select a rivet whose grip range includes the material stack thickness.
- Blind rivets: standard head forms with 1.5× diameter protrusion on back side.
- Common blind rivet diameters: 3/32 (0.094), 1/8 (0.125), 5/32 (0.156), 3/16 (0.188), 1/4 (0.25) in.
0.25 in total material, 3/16 in rivet
Inputs
- Total Material Thickness: 0.25 in
- Rivet Diameter: 0.1875 in
- Rivet Type: blind
Grip = 0.25 in. Length = 0.25 + 1.5×0.1875 = 0.531 in → use next standard size ≥ 0.531 in.
Frequently asked questions
What grip range means?
Each rivet size has a grip range (e.g. 0.25–0.375 in). Your material stack must fall within this range for the rivet to form correctly.